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Structural steel fabrication for a mezzanine in Kogarah

We designed, fabricated and installed this structural steel mezzanine in a commercial warehouse in Sydney as part of a gym fit out for Infit

Design and fabrication of structural steel mezzanine for a warehouse

Steel fabricator to make structural steel mezzanine in Sydney for Infit gym
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Pro Steel Engineering and Fabrication was engaged by Infit to help complete the fit out for their new 24/7 gym that was being built in Kogarah in Sydney. The industrial warehouse complex had been recently built and they wanted to expand the huge space to have multiple levels so they could offer their range of services to even more clients to grow their business. Rather than move to another location they decided to work out how to add more training spaces or different areas within the space they already had.
 
To achieve this they needed a structural steel mezzanine designed, fabricated and installed to create the space they needed. A mezzanine is an intermediate floor that gets installed inside a building structure which is partly open to the ceilinged floor below or that doesn’t extend over the whole space of the floor space. It is a bit like a loft without walls.
 
Adding a mezzanine is a good way to make more effective use of space that is in a warehouse, storage facility or even a car park where it can be used to build offices, hold stock or for other business requirements. 
 
One of the benefits of engaging with a steel fabrication contractor in Sydney as we are able to visit your building site, assess the requirements, take site measurements & then our engineering team can create a structural steel design that has the required technical specifications to satisfy the installation needs. Our engineer will look at things like the strength of the flooring, existing walls and other elements to design something using the right metal materials that are completely bespoke for your actual project requirements.
 
We are also able to engage with an architect, structural steel detailer or building company to fabricate the required items from any provided shop drawing documentation.

Getting a new structural steel mezzanine installed in a warehouse in Sydney

Once we had received the approvals for our proposed design, our team was able to begin fabricating the new structural steel mezzanine in our factory in Sydney. By using this process we can reduce the lead times because everything is pre-fabricated ready for installation on site. Engaging with a local steel fabrication company in Sydney means you don’t have to wait for overseas deliveries, try and communicate with metal fabricators overseas or wait for information to flow back and forth.
 
Once all the elements are ready we have them delivered to the site to begin the installation process. While on-site we will conduct welding and all the other steps required to complete the erection of the new structure. Considering a mezzanine floor is an intermediate floor between either the main floors of a building or the floor and ceiling of a warehouse it is typically not counted among the overall floors of a building. It is also a lot faster to construct compared to building an entire new floor (in many cases this level of construction wouldn’t be possible for many existing locations).
 

Structural steel mezzanines can add immeasurable value to any building space, both practically and aesthetically. Depending on the complexity of the design, size of the space and cost of chosen materials, the cost of a custom fabricated structural steel mezzanine can range in price.

It can completely transform the possible uses for a space, especially a warehouse. You can convert it from a simple storage space to a property that is suitable for a business to use for its offices & warehouse. This can increase rental returns, attract a wider range of potential tenants and be easier to lease. As most people know mezzanine floors are normally constructed half way up the wall on a floor with a ceiling at least twice the minimum height of the floor. It is not counted as a floor in the building and not included while determining the maximum floor space which means there is more space but not an increased ratio for an FSR calculation.

Pro Steel Engineering and Steel Fabrication is a Sydney based company that can turn projects around relatively quickly once a design has been approved. For this mezzanine it was completed within six weeks.
 
Once everything had been fabricated in our factory we arranged delivery to the site and the team began completing the installation. This is the type of end to end service we can provide any client to make it easy to have anything custom made using steel fabrication.
 
Our scope of work included;
  • Custom structural steel mezzanine design
  • All the engineering requirements
  • In house metal fabrication in our factory in Sydney
  • Painting, installation, rigging and crane services

How much does a custom made structural steel mezzanine cost?

Guess what – there is no single ‘one price fits all’ for custom made mezzanines. There are simply too many variables to consider. How tall will it be, what style, how much engineering is involved, what are the site conditions etc
 
The benefit of custom made is that every element of the construction is specifically designed for your requirements. In the case of this gym fit out it meant we didn’t need to remove walls, demolish the existing floors or change any other part of the existing structure – this is ideal for clients who are renting a space and don’t own it.

What else did we custom fabricate for this site?

Steel fabricator to make bracket for air conditioner in Sydney

Our company can design and fabricate a steel structures for homes, businesses or retail stores in Sydney. 

One of the site requirements was to have air conditioning installed so we designed and fabricated a bracket to hold the air con unit above the ground. 

Getting custom made steel fabrication means you can choose the shape, style, materials and our team will engineer it to be suitable, safe and durable.  


How can you get a quote for a custom made steel mezzanine?

If you are ready to get a quote for a custom made mezzanine then get in touch with us. We only need a few details and we will then organise a complimentary site visit to inspect the installation area. This will help us both decide what will be most suitable for your project.

We can help flesh out any metal fabrication ideas you might have. Our metal fabrication company has been operating in Sydney for many years and won thousands of steel fabrication contractor jobs for custom-made steel designs or even structural steel fabrication.

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